A tempering furnace is a type of industrial heating equipment specifically used to temper metal workpieces. Tempering is a crucial step in the heat treatment process, occurring imm......
Read MoreA tempering furnace is a type of industrial heating equipment specifically used to temper metal workpieces. Tempering is a crucial step in the heat treatment process, occurring imm......
Read MoreCNC Lathe is a high-precision processing equipment. Improper operation may cause equipment damage, workpiece scrapping, or even safety accidents. The following are key usage precau......
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Read MoreWorking Principle of a CNC Lathe
A CNC lathe (Computer Numerical Control Lathe) is an automated machine tool controlled by a computer program, primarily used for machining rotating parts (such as shafts, discs, and threads).
The core operating principle is as follows:
CNC system (CNC): Receives programming instructions and controls the motion trajectory, speed, feed rate, and other parameters of each machine axis (X, Z, etc.).
Spindle system: Clamps the workpiece and rotates at high speed, while a servo motor drives the tool to perform cutting.
Turret/tool holder: Can accommodate multiple tools, automatically switching between them to perform complex operations such as turning, drilling, boring, and tapping.
Guide and feed system: High-precision ball screws and linear guides ensure precise tool movement, enabling the machining of complex contours.
Features and Advantages of CNC Lathes
High-precision machining: Repeatable positioning accuracy can reach ±0.005mm, making it suitable for precision part manufacturing. High degree of automation: Supports automatic tool changing and automatic material feeding, reducing manual intervention and improving efficiency.
Flexible production: Process different parts simply by modifying the program, suitable for high-variety, small-batch orders.
Complex process integration: Complete multiple operations such as turning, milling, and threading in one go, reducing setup errors.
Wide application: Suitable for high-precision industries such as automotive, aerospace, medical devices, and electronics.
Key points for CNC lathe operation and maintenance
Programming and tool setting: Use CAM software or manually write code to appropriately set cutting parameters (speed, feed rate, and depth of cut). Perform precise tool setting to ensure accurate tool compensation values and avoid machining errors.
Tool management: Select appropriate tools (carbide, ceramic, CBN, etc.) based on the material (e.g., steel, aluminum, titanium alloy). Regularly check tool wear and replace or resharpen tools promptly.
Machine maintenance: Regularly lubricate guideways and lead screws, clean chips and coolant to prevent rust and blockage. Check the condition of spindle bearings and servo motors to prevent overheating and vibration. Safe operation: Before machining, ensure the workpiece is securely clamped to avoid flying material. The emergency stop button (E-Stop) must be in a state where it can be triggered at any time.