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Read MoreWorking Principle of a Centerless Grinding Machine
A centerless grinder is a high-precision cylindrical grinding machine. Its unique feature is that the workpiece is not secured by a center or chuck. Instead, the workpiece is automatically ground through the coordinated action of a grinding wheel, a guide wheel, and a pallet.
The detailed working principle is as follows:
Grinding wheel (grinding wheel): Rotates at high speed and grinds the workpiece.
Guide wheel (regulating wheel): Rotates at a lower speed and is positioned at a certain angle to the grinding wheel, controlling the rotation and feed speed of the workpiece.
Pallet: Supports the workpiece and ensures its stability during the grinding process.
The workpiece is placed on the pallet, which is rotated and moved axially by the guide wheel. The grinding wheel precisely grinds the workpiece surface, achieving efficient and continuous processing.
Features and Advantages of Centerless Grinding Machines
No centering required: Eliminates the clamping mechanism of traditional grinding machines, making it suitable for machining easily deformed workpieces such as slender shafts and thin-walled parts. High-efficiency continuous processing: Suitable for large-scale production, it features a high degree of automation and can be combined with a feed mechanism for unmanned operation.
High adaptability: Capable of processing a variety of shapes, including cylindrical, conical, and stepped shafts, it is widely used in industries such as bearings, automotive parts, and hydraulic components.
Key Points for Centerless Grinding Machine Operation
Adjusting the Guide Wheel Angle: The guide wheel tilt angle (usually 1° to 5°) affects the workpiece feed rate and should be appropriately set based on processing requirements.
Choosing the Appropriate Grinding Wheel: Select the appropriate abrasive (such as corundum, silicon carbide, or CBN) based on the workpiece material (such as steel, stainless steel, or carbide).
Controlling Grinding Parameters: Optimally set parameters such as grinding wheel speed, guide wheel speed, and grinding depth to avoid burns and vibration.
Perform regular maintenance: Keep the coolant clean to prevent grinding wheel clogging, and regularly dress the grinding wheel to ensure grinding accuracy.